Boiler room reconstruction of the oil extraction plant with expansion and installation of a turbogenerator with an electric capacity of up to 22 MW on the site of the existing meal composition

The result of the reconstruction

A thermal power plant with a turbine generator with an electric power of up to 22 MW is integrated into the technological process of the enterprise, with all auxiliary systems necessary to provide its operation, namely:

Boiler room:

Boilers No. 1 (Vyncke, Belgium) with a steam capacity of 38 t/h
Boiler No. 2 (Vyncke, Belgium) with a steam capacity of 38 t/h
Boiler electrostatic precipitator No. 1 (Scheuch, Austria)
Boiler electrostatic precipitator No. 2 (Scheuch, Austria)

Engine room:

Turbogenerator (MAN, Germany)
Dry Cooling Unit
Auxiliary equipment (inter-shop pipelines, valves, latches, pumps).

Husk transportation and storage area:

Husk storage silos
Transport equipment system (conveyors, valves, sluice gates, etc.).

Transformer substation and switchboard rooms:

10 kV switchgear
4 dry-type transformers with a capacity of 2500 kVA each
Emergency power supply system with diesel generator set 1460 kVA
Set of power switchboards
MCC and SCADA system

And also:

Administrative and household complex
Information communication systems (IP-telephony, computer units network )
Grounding and lightning protection systems

Engineering

Our company performed the following engineering works:

Analysis of the general design documentation taking into account the documentation of third-party manufacturers of essential technological equipment (MAN, Vyncke, Scheuch), coordination of necessary adjustments and deviations from the project with the customer
Development of communication schemes of the enterprise and implementation of data exchange for the operation of all systems in a single complex
Design development of power switchboard equipment and process control system equipment
Design development of busbar trunking systemt
Development of software for controllers of automatic process control system
Development of SCADA system for operators’ workplaces
Software development and parameterization of relay protection and automation systems
Preparation of executive documentation

Supply, installation and commissioning of 10 kV power electrical equipment

Consisting of:

10 kV Premset (Schneider Electric) switchgear
4 dry transformers of 2500 kVA
Auxiliary power supply switchboards

And also:

Software development and parameterization of relay protection and automation systems.
Carrying out the necessary measurements and tests by own certified laboratory with the issuance of test certificates.
Commissioning of the power supply system in all operating modes

Supply, installation, and commissioning of 0.4 kV power electrical equipment

Consisting of:

Canalis (Schneider Electric) power busbars
Switchboards of Okken type (Schneider Electric)
MCC (Motor Control Center) switchboards of Okken type
Auxiliary panels (electrical distribution, lighting, pump control, pumped out, etc.)

Eaton uninterruptible power supplies and battery panels
Safety switches for all electric drives

Supply of complex automation system equipment

Consisting of:

Control panels based on Siemens controller equipment.
Switchboards based on Schneider Electric equipment
Operator workstations based on Schneider Electric equipment
Control and measuring devices based on Siemens equipment.
Communication switchboards based on Cisco equipment.
Fiber optic and copper communication cable system
Software (Siemens)

And also:

Program development for controllers of technological and transport equipment management
Development of operators’ workplaces SCADA system
Organizations of communication networks
Execution of commissioning works

Development of SCADA system application software

Development of application software for the operator’s workstation (Siemens WinCC)
Modes of automatic and manual control of the whole complex and each unit of equipment
Construction of graphs and reports measuring the parameters of the complex
(temperature, pressure, flow rate, etc.)
Archiving of the configured set of measured parameters and actions of operators

Installation and commissioning

In-plant cable networks and structures
Supply and installation of 10 kV cables and cable glands
Supply and installation of cable structures (OBO Betterman supplier)
Supply, installation, and connection of control cables (Lapp supplier)
Supply, installation, and connection of power cable (domestic production)
Carrying out complex commissioning of the entire plant in cooperation with specialists of the company’s suppliers of basic technological equipment (Vyncke, MAN).